Matrix Service Engineering Procurement & Construction

Fabrication Services Catoosa

Cattosa Fab shop at a glance

The Matrix Service fabrication facility in Catoosa, OK, offers direct barge access to the Gulf of Mexico.  Our relationships with dedicated trucking companies, freight handlers, LTL carriers, railroads, and barge companies streamline transport for any project. Read more below or download the brochure to read about our facility’s full capabilities.

OSHA VPP Star Designation

The Catoosa fabrication facility is one of only two heavy metal fabrication facilities in the U.S. to achieve OSHA’s VPP Star status. As OSHA’s highest designation, it indicates the facility’s proven success in:

  • Management leadership and employee involvement
  • Worksite analysis
  • Hazard prevention and control
  • Safety and health training

Receipt of this designation is a testament to our employees’ commitment to maintaining a world-class safety culture and focus on eliminating incidents altogether.

PRODUCT TYPES

Our fabrication facility in Catoosa produces products for projects across the United States and Canada. Browse our complete capabilities and specs below:

  • Pressure vessels
  • Towers
  • Drums
  • Shop fabricated tanks
  • Component fabrication
  • Piping
  • Structural
  • Skid modules
  • Stacks
  • Scrubbers
  • Liners
  • Ducting

CERTIFICATIONS

  • ASME U Stamp – division I pressure vessels and equipment
  • ASME U2 Stamp – division II pressure vessels and equipment
  • ASME S Stamp – power boilers
  • ASME B31.3 – process piping
  • API – shop fabricated tanks and components
  • AWS – structural components
  • In-house QA/QC – CWI, API 510, 570, 653, NBIC

ACCESSIBILITY

  • Railspur: connection to Burlington, Northern and Southern Kansas and Oklahoma railroad
  • Water access: barge capabilities at Port of Catoosa to Gulf of Mexico

BAY SIZE

  • (1) 500′ x 100′ wide
  • (1) 500′ x 50′ wide
  • (2) 300′ x 60′ wide

ELECTRIC OVERHEAD DOOR SIZES

  • (2) 28′ high x 28′ wide
  • (2) 20′ high x 25′ wide
  • (1) 20′ high x 15′ wide
  • (1) 20′ high x 50′ wide
  • (2) 30′ high x 25′ wide
  • (1) 30′ high x 55′ wide
  • (2) 20′ high x 20′ wide
  • (2) 20′ high x 28′ wide
  • (2) 18′ high x 16′ wide

FORKLIFTS

  • (1) CAT 31,700# capacity; 8′ lg. forks
  • (2) CAT 17,000# capacity; 8′ lg. forks
  • (2) CAT 14,000# capacity; 8′ forks
  • (2) CAT 8,000# capacity; 5′ forks
  • (1) CAT 9,000# capacity; 5′ forks
  • (1) CAT 4,000# capacity; 4′ forks
  • (1) Standup reachlift 2,000# capacity

PLATE MOVERS

  • (2) Shuttlelift 48,000# capacity mobile crane

PRESS BRAKE

  • (1) Accurpress 713010-12: 130 ton; 10′ bed and 2′ horn
  • (1) Dual Accurpress 500 ton x 16′ length
  • (32′ total; 1,000 ton max)
MATERIAL THICKNESS LENGTH DIE OPENING
A36 1/2″ 30′ 5″
A36 3/8″ 32′ 5″
A36 1/4″ 32′ 3″
A572 Grade 50 1/2″ 23′ 5″
A572 Grade 50 3/8″ 32′ 5″
A572 Grade 50 1/4″ 32′ 3″
A517 3/8″ 10′ 5″
A517 1/4″ 28′ 3″

SHEAR

  • (1) Accurshear 662512
THICKNESS WIDTH
(min) 18 GA (min) N/A
(max) 5/8″ (max) 12′ length

ANGLE ROLL

  • (1) Faccin angle roll
  • (1) Montgomery angle roll
THICKNESS  WIDTH LENGTH
(min)3/16″  (min) 2″ x 2″ (min) 10′
(max) 5/8″  (max) 6″ x 6″ (max) 60′

IRON WORKERS/PUNCH PRESSES

  • (1) Megaworker (60) ton
  • (2) Scotchman (65) ton
Whitney (2)
THICKNESS  HOLE SIZE
(min)3/18 GA  (min) 0
(max) 3/4″  (max) 1″

CUT-OFF SAWS

  • (1) Hemsaw horizontal saw (12 3/4″ x 12 3/4″)
  • (1) Hemsaw CNC vertical tilt saw (18″ x 24″)
  • (1) Hemsaw horizontal saw (16″ x 24″)
  • (1) Cold saw
  • (1) HYDmech (28″ x 28″)
THICKNESS  WIDTH LENGTH
 Band saw
(min) N/A  (min) 0 (min) 0
(max) 12″  (max) 28″ (max) 28″
 Cut-off saw
(min) 18 GA  (min) 0 (min) 1/4″
(max) 3″  (max) 3″ (max) 3″

BURNING MACHINES

  • (2) 2013 Messer MPC 2000 Plasma bevel head burning machines with bevel angle change on the fly technology, Telesis Pin Stamp system, true – hole and 12′ x 40′ cutting dimensions on water table. (Plasma burning capacities through 3 3/16″).
  • (1) 2003 Alltra Plasma burning equipment with (1) plasma torch and (2) oxy/fuel torches, true – hole plasma burn technology. (Plasma burning capacities through 2 1/2″ thick. Oxy/fuel cutting capacities through 4″ thick). Cut dimensions 13′ 3″ wide x 78′ long on hydraulic lift water table.
  • (1) 2005 Alltra Duel Plasma burning equipment and 12′ 3″ x 40′ cutting dimensions on water table. System includes one (1) straight plasma torch burning up to 1 1/2″ thick.
 THICKNESS  WIDTH  LENGTH HOLE SIZE
Flame cutting  (max) 8″  (max) 10′  (max) 40′ (min)3/4″
Plasma cutting  (max) 2″  (max) 14′ 2″  (max) 40′ (min)3/16″

BEVELING EQUIPMENT

  • (2) Gullco portable plate bevellers
  • (2) Challenger portable plate bevellers
  • (4) Trumpf handheld beveling machines
  • (1) Plate edge beveler, Baldwin 12′ x 40′
  • (1) Plate edge beveler, Hills & Jones 12′ x 40′
 MINIMUM  MAXIMUM
Gullco  3/8″ 1 1/4″
Hand beveler 1/4″ 1/2″
Flame beveling 1/2″ 4″
Plate edge bevellers 1/4″  (max) 14′ 2″

PLATE ROLL

  • (1) DAVI MCB 4080 hydraulic drive 4-roll pre-bending machine (Capacity 3″ thick x 12′ wide)
  • (1) MCB K30 hydraulic drive 4-roll pre-bending machine (1 3/4″ x 9′ 8″)
  • (1) DAVI 4-roll double initial pinch plate rolls (1 1/2″ x 10′ wide)
  • (1) WEBB 3-roll slip bending machine (1/2″ x 6′)

Plate roll specs

 THICKNESS  WIDTH  LENGTH HOLE SIZE
DAVI rolls 1/4″ / 3″ N/A / 144″ 40′ 30″ / 32″
Medium rolls 10 GA / 5/8″ N/A / 8′ 40′ 40′
Small rolls 12 GA / 1/4″ N/A / 72″ 40′ 8″ / 8″

TURNING ROLLS

  • (10) Turning rolls with idlers (total turning capacity 15’-0” O.D. and 120,000#). 1-60 ton power rolls with idlers 5-10 ton power rolls with idlers 2-30 ton power rolls with idlers 1-5 ton power rolls with idlers Turning rolls: 120,000# 2-80 ton power rolls with idlers

CRANES

  • (1) 40 ton overhead top running crane with a 100’ wide span x 675’ long.
  • (1) 10 ton overhead top running crane with a 100’ wide span; this crane is outside the seal bay and supplies material to the saws.
  • (5) 10 ton overhead top running crane with a 96’-1” wide span; these cranes are in the fab bays (40’ hook height).
  • (6) 15 ton overhead top running crane with a 56’-7” wide span; these cranes are in shell plate bays 1 and 2
    (40’ hook height).
  • (2) 25 ton overhead top running crane with a 56’-7” wide span; these cranes are in shell plate bays 1 and 2
    (40’ hook height).
  • (1) 25 ton Gantry crane with a 40’-0” wide span; this crane will run along a set of rails that are 725’-0” (25’ hook height).
  • (2) 25 ton overhead top running crane with a 56’-7” wide span; these cranes are in non-AST bay (40’ hook height)

DRILL PRESSES

  • (1) HASS CNC router drill
  • (1) 36” radial arm drill press
  • (6) Magnetic drills; (2) regular and (2) rotobroach

DRILL PRESS SPECS

Carbon steel:
Thickness Hole Size
(min) 18 GA (min) 5/32”
(max) 4” (max) 2”

POSITIONERS

  • (1) Pinwheel, Ransome 30P
  • (1) Pinwheel, Aronson (10,000#)
  • (1) Large pinwheel (4,000#)
  • (3) Large pinwheels (2,000#)
  • (1) Tabletop pinwheel (500#)

WELDING MACHINES

  • (3) Sub-arc large manipulators; (1) 1,000 amp AC/DC; (2) 600 amp
  • (65) Mig, flux core, arc gouge, TIG and general purpose applications
  • (9) Welders with pulse capability
  • (1) Automated concepts robotic welder dual wire feed
Automatic weld:
Thickness Length Diameter
(min) 1/4” (min) NA (min) 36”

TORCH CUTTING SUPPLY

  • Bulk argon/CO2
  • Bulk nitrogen
  • Bulk oxygen and NGL with header and drops at various locations

MANIPULATORS

  • (3) Preston-Eastin MA-1414 SHD, 20’-0” X-axis, 19’-0” Y-axis

AUTOMATIC WELDERS

  • (2) Lincoln DC-1000 Power Source, NA-3 sub-arc head, and control
  • (4) Bug-O weld tractors

ALR ARC HEAD

  • (3) ArcAir N6000 torch system with a remote control pendant

MANLIFT

  • (1) 60’ high man lift

HYDRAULIC TABLES

  • (2) Hydraulic lift tables